Explanations of Saw Chain Sharpening
Or, in other words, answering the question --- Why?
We're still working on these pages...
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The
top corner
of the cutter is the most important. This
part of the tooth cuts one end of the fibers, then the top plate of
the tooth bends them up from the rest of the wood. The next opposite
cutter that cuts cuts off the other end of the
fiber and its top plate lifts out the chip from the rest of the wood.
Therefore, make sure that the corner is perfectly sharp! (The cutter
in the illustration is much too dull!)
And if the you keep cutting when the corner is not sharp, it will
quickly be dulled to the point that you will have to file a lot
off of the chain to restore it to its proper shape. Keeping the chain
razor-sharp is important to long chain life.
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Some chains are rounded, rather than come to sharp corners. They
don't cut as fast, but they don't dull as quickly in conditions with
lots of dirt, either.
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The opposite extreme is square-filed chain. It cuts the fastest of
all, but must be filed with a specially-shaped file or ground with a
special stone. Either way, most loggers
feel it's more trouble than it's worth
in all but the largest wood.
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Only about one-third of the cutters
cut at any one time. The
cutters are all dancing up and down, and it's a random chance as to
which cutter will dig in and cut --- which is why the depth gauge
must be set so that the cutter that does make contact, does so at the
correct
angle to pull itself
into the wood properly.
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The
depth gauge
controls the angle that the cutter meets
the wood. The cutter must meet the wood at the proper angle to pull
itself down into the wood. When it does, it will be out of line with
the rest of the chain, which will then pull the cutter back out ---
thus cutting one side of a chip. This action is similar to the way a
ship pays out heavy anchor chain to get the anchor at the proper angle
to pull itself down into the sea floor. Winching up the anchor line
will tilt up the cutting edge of the anchor, freeing it so that the
ship may proceed.
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Originally, chain saws were gear drive and the chain moved slowly. The
operator pushed down hard on the bar so that the chain was riding on
the bar as it cut. Not so today.
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In those days, the depth gauges were filed with a
jointer,
which made the distances from the tops of the cutters to the tops of
the depth gauges equal. Remember, today the chain is not pressing on
the bar as it cuts, so we want the angle of the cutters to the
wood --- as set by the depth gauges --- to be proper. And you
can't get that with this older type of depth-gauge-setting tool.
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A
depth gauge file is a flat file that has smooth, rounded
edges so that you won't do too much damage if you slip.
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On a crosscut saw, there
are rakers, a type of cutter that
chisels out wood fibers after the fibers have been cut on both ends by
the cutters (or "pegs"). Then the rakers carry the chips
out of the cut. (The raker is in the center here, with a left and a
right cutter on each side. Some saws have two left and two right
cutters between each raker.)
Originally, chain saws had teeth (cutters and rakers) like a crosscut
saw, but it takes both time and skill to file them, so the more
easily-maintained chipper chain won out. As far as I can find, during
the time when crosscut saws were still used no one confused a raker
with a depth gauge.
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For example, can you believe that the depth gauge shown can a) cut
fibers and b) push the chips out of the cut? (Actually, the chips
must ride within the cutters themselves.)
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Electrolux,
a Swedish company, is probably the largest
manufacturer of chain saws in the world --- if you count all the
companies they have bought: Husqvarna, Jonsereds, Partner, Pioneer,
Poulan, etc. If you count just one brand, the German firm, Stihl, is
probably the largest under one name. And, yes, Electrolux is the
vacuum cleaner outfit ... at least outside of the U.S. In the U.S,
they sold the name, so that an American Electrolux is not an
Electrolux. Or some such thing. Today, you need a scorecard to
tell the players!
Copyright 2006 © R. P. Sarna. All Rights Reserved. This site,
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red@sarna.org
Last modified: Sun Mar 18 20:05:40 EDT 2012